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The Grand Winners of the Year 2002 IDEA Awards

Onshore Jack-up of the 11,500 tonne Malampaya Integrated Deck
(SembCorp Utilities)

In any development of a floatover installation, it is necessary to ensure that the deck legs are high enough to move over the sub-structure during the floatover operation. In the Malampaya project, SembUtilities’ offshore engineering division SMOE fabricated the 11,500 tonne integrated deck, the second heaviest integrated deck ever constructed, at low elevation for ease of construction during operation and later jacked it to a higher elevation (of more than 22 metres) for floatover.

Helping to accelerate the project construction schedule and reduce operational cost, the floatover was achieved using four jacking columns with 16 sets of 900 tonne capacity strand jacks. The strand jacks operated on a hydraulic system that used a “fail safe” mechanism by taking advantage of the mechanical gripping action. The method also had the added advantage of reducing the eccentric loading on the jacking columns.

EVA-BIOS
(SembCorp Utilities)

SembUtilities’ integrated utilities subsidiary SUT Sakra successfully optimised its wastewater treatment operations and resources deployment with this project, which was identified through Economic Value Added (EVA) analysis.

The simple but innovative idea was to divert wastewater from two of its wastewater treatment plants to replace the use of potable water as dilution water at another wastewater treatment plant. The diversion freed up capacities for new customers which would potentially result in extra revenue, while the reduced consumption of potable water at one of the wastewater treatment plants reduced operational cost for the customer.

New SmartTime Management System (SembCorp Marine)
SmartTime is a state-of-the-art time management and control system specially developed by SembMarine’s subsidiary Jurong Shipyard to replace its bar code based system.

Placed in the Traffic Monitoring Housing at security check points to track and monitor human traffic, SmartTime enables more efficient and accurate capturing of employee and contractor information as they enter and leave various locations in the company as opposed to the old bar code based system which was cumbersome and inaccurate.

With its implementation, the flow of information and communication has improved for employees and contractors. Employees no longer have to wait in long queues to move through security checkpoints and maintenance cost was reduced.

 

     

 

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A magnificent view of the Malampaya integrated deck.
 
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EVA-BIOS: A simple but innovative idea that helps reduce operational cost.

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The team members behind the new SmartTime Management System.